CoastOne Electric Press Brakes: The Best Choice for Machining Small Parts
When it comes to bending small parts, precision, reliability, and ease of maintenance are crucial factors. CoastOne small electric press brakes stand out as the best choice for these tasks, especially when compared to other electric press brakes, such as the models offered by Safan Darley.
Let’s explore why CoastOne is superior for small parts, with a particular focus on the ease of maintenance compared with other electric systems.
Small Electric Press Brakes: Precision and Reliability
The CoastOne small electric press brakes are renowned for their precision and reliability. The CoastOne C-Series press brakes (smallest machines) feature 1 to 2 servo-driven ball screws, each screw capable of producing 25 tons to 50 tons of force. These ball screws use a “direct drive system” to administer force while providing exceptional accuracy and repeatability. The Y-axis repeating accuracy is as high as ±0.002mm. This level of precision is essential for bending small parts, where even the slightest deviation can lead to significant issues.
On the other hand, Safan Darley press brakes also offer high precision, but their unique roller drive system and belts can introduce variability and require maintenance over time. While Safan Darley’s patented roller drive system ensures a uniform distribution of forces, it relies on belts and pulleys, which can wear out and require frequent adjustments.
Ease of Maintenance for CoastOne Small Electric Press Brakes
One of the standout features of CoastOne small electric press brakes is their minimal maintenance requirements. Since they are fully electric and servo-driven, there are no hydraulic systems to maintain. This means no oil changes, no hydraulic fluid leaks, and no need for regular maintenance of valves and pumps. The absence of belts and pulleys further reduces the need for maintenance, making CoastOne press brakes virtually maintenance-free.
Technicians at Automec, Inc., the U.S. distributor of CoastOne products, note that the only maintenance needed for CoastOne small electric press brakes is grease on the ball screw and linear guides. Many Automec customers have owned and operated their CoastOne machines for over 10 years without a single call for service.
When those occasional service calls come in, Automec keeps all CoastOne parts in stock, and is able to send service technicians anywhere in the USA within 24-48 hours.
In contrast, Safan Darley press brakes can require regular maintenance of their belt/pulley systems. Belts and pulleys can wear out over time, necessitating replacements and adjustments to maintain optimal performance.
Hydraulic press brakes, while powerful, require regular oil changes and can be prone to leaks and other issues. These maintenance tasks can be time-consuming and costly, impacting overall productivity. Operators will often deal with fluid viscosity fluctuations as the temperature changes throughout the day. It can require operators to readjust the machine multiple times for the same job and can also lead to scrapping parts that were bent out of tolerance and not noticed.
Electric = Energy Efficiency
CoastOne small electric press brakes are designed with energy efficiency in mind. They consume significantly less power compared to hydraulic press brakes, with typical average power consumption during production being around 2kW. This not only reduces operational costs but also contributes to a greener, more sustainable manufacturing process.
Hydraulic press brakes rely on hydraulic systems that consume more power and require regular maintenance. The energy costs associated with maintaining hydraulic systems can add up over time, making CoastOne electric press brakes a more cost-effective choice in the long run.
CoastOne is the Smart Choice
CoastOne small electric press brakes are the best choice for bending small parts due to their precision, reliability, minimal maintenance requirements, energy efficiency, and user-friendly interface. While Safan Darley press brakes offer high precision and advanced features, challenges can be associated with maintaining their belt/pulley systems. CoastOne press brakes will provide a great solution with fewer headaches on the maintenance side.
Automec is proud to be a certified U.S. dealer of CoastOne electric press brakes, and to provide excellent service and support to our customers. If you are interested in learning more about CoastOne machines, please contact us today. We would be happy to answer your questions and provide you with a quote.